Have you ever wondered how a bamboo toothbrush is actually made? In this piece, we will reveal our technology, including some of the basic steps required to produce the bamboo toothbrushes many people use today in their homes. You may find it hard to believe, but according to data, the value of the global bamboo toothbrush market is projected to grow at 9.5% per annum up until 2027, and estimates show that the sale of these toothbrushes reached more than $23.5 million in 2019.
So if you are thinking of going into bamboo toothbrush retailing, the future is indeed bright. Also, if you are looking for a bamboo toothbrush manufacturer, we are just what you need to start your business without stress or investing more than you can afford.
Having said that, let us now take you through the step-by-step process of how we produce our bamboo toothbrushes.
The Manufacturing Process of Bamboo Toothbrush
The steps for manufacturing bamboo toothbrushes are relatively straightforward. Here are the steps.
Step 1 – Harvesting the bamboo
Bamboo is a cultural plant in China, and it grows in the mountainous regions of the country. Bamboo toothbrush manufacturers partner with local farmers to harvest them for production purposes. How so?
The bamboo shoots are harvested about 1ft above the ground so that the shoot left behind can continue to grow. After harvesting, each harvested shoot is cut into smaller lengths depending on the client’s specification. After which, they are bundled and transported to the factory to continue the production process.
Step 2 – Processing the bamboo shoots
Once the shoots arrive at the factory of the bamboo toothbrush manufacturer, they are sanded using a sanding machine and cut by hand into appropriate lengths. If the shoots are humid, they are left to dry properly. If not, the production process continues.
Step 3 – Treating the bamboo
The cut bamboo is then transported to a hand machine for this stage for treating. The machine in question is a hand machine specially designed to cut the bamboo into tiny toothbrush sizes according to the client’s specifications. Once done, they are treated with vegetable oil to make them water-resistant. This process is important as it stops water exposure from compromising the quality of the toothbrushes.
Step 4 – Punching the bamboo
The next process is to punch bristle holes into the bamboo pieces. These holes are punched into the piece using a punching machine. To hasten the process, some punchers can punch as many as 4 toothbrushes at once.
Step 5 – Bamboo Tufting
The next stage is to tuft the bamboo by infusing the bristle into the holes. Each hole may accommodate as much as 30-40 bristles or more. To speed up the process, this is not done by hand but by automation using specialized Tufting equipment. For every toothbrush that is tufted, the factory workers examine them to make sure they meet quality standards. If they do, they are passed along; if not, they are sent back to the production line.
Step 6 – Logo Engraving
This next step involves branding each toothbrush to reflect the brand of the owner. The bamboo toothbrush manufacturer has an engraving tool that is used to mark each unit at the handle. If you recall, almost every toothbrush you have ever used has the logo or name of the producer boldly displayed for all to see. This is down for branding purposes.
Step 7 – Packaging
This next stage involves the packaging of the Bamboo toothbrushes into paper boxes or any safe and affordable pack for onward shipping.
Care about the Quality Too
One common problem many people face is verifying the quality and authenticity of brushes they buy from the bamboo toothbrush manufacturer they contract. With China being far away from their location, they cannot verify if their products are manufactured using the best industry standards. Also, should the products shipped to them not meet their requirements, sending them back to China will come at a greater cost.
If you have this concern, there are clever steps you can utilize to verify the quality of bamboo toothbrushes to expect. Some of the ways to do so include
- Demanding samples of the toothbrushes
- Asking for regular video coverage of the production process in the factory
- Using third party agents to verify the quality of the toothbrushes
Fortunately for you, Cinoll is a tested and trusted manufacturer that offers you all these and more. Contracting them to produce your own branded toothbrush will not place your investment at risk since you will get regular reports about quality control.
Building a Private Label bamboo toothbrush is Easy
In a recent Forbes report, their findings showed that the number of private label brands appears to be on the rise even during the pandemic. Businesses without the wherewithal to set up their one manufacturing outfits contract these manufacturers to produce for them. The opportunities offered by private label manufacturers are numerous and far-reaching. They provide you with maximum control over the quality of toothbrushes you market, and you get to buy at low prices.
Furthermore, you are guaranteed a regular supply and maximum returns on your investment when you sell your own products instead of selling that of another brand. When you use the services of private label bamboo toothbrush manufacturers, you secure your supply chain and control the supply.
Cinoll is the Right Manufacturer
If you want to go into bamboo toothbrush retail or wholesale, make sure you choose the right manufacturer that can guarantee you successful outcomes. Cinoll is one of the best private label manufacturers in the business, and for years we have helped private labels all over the world grow their business. Our production processes use global industry best practices, and all our bamboo toothbrushes are FDA and ISO-compliant. When you work with us, you are guaranteed quality bamboo toothbrushes that set you apart from your competition.
Contact us today if you have any inquiries or would like to request a sample.